SERVICES CRANE ENGINEERING & MANUFACTURING

Custom Solutions. Engineered for Performance.

Whether you're installing a new crane, upgrading existing equipment, or solving a complex material handling challenge, Zelus delivers engineered solutions tailored to your facility, workflow, and safety requirements.

Our team of experienced Professional Engineers works with you to design, modernize, and manufacture crane systems and components that meet the highest standards—on time and on budget.

Engineering Excellence You Can Trust

At Zelus, we don’t just sell crane systems, we engineer them from the ground up.

Our team designs and manufactures:

  • Overhead cranes and runway systems

  • Hoists, hooks, grabs, and below-the-hook devices

  • Weighing and magnet systems

  • Rotate hook blocks, battery backups, and custom attachments

  • AC/DC control systems and drive conversions

  • PLC automation, sensors, and safety integrations

Whether using off-the-shelf components or fully custom builds, we deliver practical, buildable designs using the latest CAD, electrical, and FEA tools.

Smart Modernization & Controls Integration

Need to bring an aging system up to spec? Our engineers specialize in modernizing legacy equipment with:

  • Structural or mechanical modifications

  • Traditional contactor-based or advanced AC/DC control systems

  • Variable frequency drives, radio controls, and conductor systems

  • PLC automation and safety technology to meet today’s standards

We bridge the gap between what you have and what your operation demands without unnecessary replacement.

Every Detail, Engineered for Compliance

Our design packages include:

  • Arrangement, assembly, and fabrication drawings

  • Electrical schematics and panel design

  • Structural review and Pre-Start Health & Safety Review (PSHSR) certification

  • CSA B167 and OHSA compliance support

All engineering is performed in-house using industry-leading software to ensure precision, safety, and performance.

Our engineering services include

  • Standard and custom overhead crane design

  • Free standing and supported runway systems

  • Modernization and reverse engineering of existing equipment

  • Modernization of existing equipment

  • Structural review and certification

  • Pre-Start Health & Safety Certification (PSHSR)

  • Fully integrated automation and control systems

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Make the impossible possible.