SERVICES Crane Modernization & System Upgrades

Upgrade What Matters. Extend the Life of What Works.

Crane modernization is a smart, cost-effective way to increase capacity, improve safety, and enhance performance, without the expense or downtime of a complete replacement. At Zelus, we make your equipment work better, longer.

Breathe New Life into your crane systems.

Your crane may be aging but it doesn’t mean it’s obsolete. Modernization allows you to retain the structural value of your existing system while upgrading key components for today’s productivity, safety, and efficiency standards.

Whether you need more lifting power, smarter controls, or faster diagnostics, we’ll tailor an upgrade strategy that aligns with your facility, production needs, and budget.

What We Can Upgrade

Our modernization solutions are engineered to fit your system and goals. Typical upgrades include:

  • Structural modifications (e.g., re-spanning for new building dimensions)

  • Control system enhancements (radio, cab, or pendant control)

  • Variable frequency drives for smoother, energy-efficient operation

  • PLC automation and panel modernization

  • Wiring upgrades and simplified electrical diagnostics

  • Customized mechanical retrofits

  • Safety system integrations: anti-collision tech, warning lights, load weighing, and more

Every upgrade is completed by our certified technicians and in-house engineers, following CSA B167 and OHSA standards.

  • INCREASED PRODUCTIVITY

    Upgraded cranes can operate at higher speeds with more precise positioning, reduced cycle times, and improved runway or bridge capacity, boosting output without major infrastructure changes.

  • REDUCED DOWNTIME

    Modern systems are easier to diagnose and service. Replacing obsolete components minimizes long lead times and lowers the risk of sudden breakdowns.

     
  • LOWER OPERATING COSTS

    Modern drives and control systems use less energy and put less wear on parts, reducing long-term maintenance and repair costs.

  • IMPROVED SAFETY

    Upgrade to the latest safety technology from anti-collision sensors and perimeter lighting to modern control systems that support safer operation and easier maintenance access.

Don’t Replace What You Can Upgrade